Here you can find the most important steps to get your RevPi up and running.

▷ Observe the specifications for the intended use.

▷ Familiarize yourself with the safety instructions before commissioning.

Mounting and Connecting #

The RevPi was developed for use in a control cabinet. Observe the specifications for the intended use.

Warning
Danger to life due to electrical shock

There is a risk of fatal electrical shock when working on devices in the switch cabinet with 230 V mains voltage.

▷ Operations in the switch cabinet may only be carried out by qualified electricians.

▷ Before carrying out any operations in the switch cabinet, switch off the power supply properly.

Carry out the installation and connection in the following order:

  1. Mount the RevPi base module and all expansion modules on a DIN rail.

  2. Connect all expansion modules via PiBridge plug connectors.

  3. If applicable, connect the RevPi Con modules via ConBridge plug connectors.

  4. Connect all other devices such as sensors and actuators.

  5. Finally, connect the power supply.

Mounting the Device on a DIN Rail #

Caution
Damage to the device due to overheating

The ambient temperature in the switch cabinet must not exceed the maximum permissible operating temperature.

▷ Keep ventilation slots clear.

▷ Observe the installation clearances.

▷ Mount the device in the intended orientation.

▷ Do not place appliances with high input power directly next to each other.

▷ Regularly remove dust and dirt from the area around the appliance.

You require:

✓ A switch cabinet with DIN rail 35 × 7.5 mm in accordance withDIN EN 60715 (TH35)

✓ A small slotted screwdriver

▷ Use the slotted screwdriver to open the black locking clips on the back of the RevPi housing.

▷ Hold the RevPi with the back against the DIN rail.

▷ Observe the installation distances:

  • Min. 20 mm to the right and left

  • Min. 30 mm upwards and downwards

▷ Close the locking clips.

▷ Check whether the RevPi is firmly connected to the DIN rail.

revpi-installation

Rules for the Arrangement of Devices #

The RevPi base module forms the starting point for a Revolution Pi system and determines the maximum possible number of expansion modules on the left and right sides.

Left Side Base Module Right Side

5 × RevPi I/O module or
1 × RevPi Gateway + 4 × RevPi I/O module

RevPi Connect 5
RevPi Core S
RevPi Core 3
RevPi Core 3+

5 × RevPi I/O module or
1 × RevPi Gateway + 4 × RevPi I/O module

5 × RevPi I/O module

RevPi Connect 4
RevPi Core SE

5 × RevPi I/O module

5 × RevPi I/O module

RevPi Connect SE

1 × RevPi Con CAN + 1 × RevPi Con M-Bus

5 × RevPi I/O module or
1 × RevPi Gateway + 4 × RevPi I/O module

RevPi Connect+
RevPi Connect S

1 × RevPi Con CAN + 1 × RevPi Con M-Bus

RevPi Flat S
RevPi Flat
RevPi Compact

Connecting Expansion Modules #

Caution
Damage to the device due to installation under voltage supply

While the RevPi device is connected to a power source, no other devices may be connected or disconnected, as this may cause damage to the devices.

▷ Do not connect the power supply until all other devices are connected correctly.

▷ Switch off the power supply before disconnecting a device from the system.

Caution
Damage to the device due to different grounding

▷ Refer all connections to the same system ground.

▷ Connect external voltage inputs or outputs with different grounding externally.

Caution
Damage to the devices due to mix-up of the plug connectors

▷ Only connect RevPi I/O modules and RevPi gateways to the system via the black PiBridge plug connectors.

▷ Only connect RevPi Con M-Bus and RevPi Con CAN to the system via the gray ConBridge plug connectors.

The RevPi I/O modules and RevPi Gateways are connected to the respective neighboring module via PiBridge plug connectors. The PiBridge is a backplane bus via which all data is transmitted from module to module via a signal line. A PiBridge plug connector is included with the expansion module or can be ordered from the store (item no. 100204).

▷ Make sure that all devices are disconnected from their power supplies.

▷ Mount all RevPi devices next to each other on the DIN rail.

▷ Connect the RevPi devices with the black PiBridge plug connector on the top of the housings.

revpi-pibridge-assembly

Connecting RevPi Con Modules #

Caution
Damage to the device due to installation under voltage supply

While the RevPi device is connected to a power source, no other devices may be connected or disconnected, as this may cause damage to the devices.

▷ Do not connect the power supply until all other devices are connected correctly.

▷ Switch off the power supply before disconnecting a device from the system.

Caution
Damage to the devices due to mix-up of the plug connectors

▷ Only connect RevPi I/O modules and RevPi gateways to the system via the black PiBridge plug connectors.

▷ Only connect RevPi Con M-Bus and RevPi Con CAN to the system via the gray ConBridge plug connectors.

RevPi Con modules can only be connected on the right-hand side of the following base modules.

Left Side Base Module Right Side

5 × RevPi I/O module

RevPi Connect SE

1 × RevPi Con CAN + 1 × RevPi Con M-Bus

5 × RevPi I/O module or
1 × RevPi Gateway + 4 × RevPi I/O module

RevPi Connect+
RevPi Connect S

1 × RevPi Con CAN + 1 × RevPi Con M-Bus

The RevPi Con modules are connected to a RevPi Connect S/SE/+ via gray ConBridge plug connectors and supplied with power. A plug connector is included in the scope of delivery of a RevPi Con module or can be ordered via the store (item no. 100297).

▷ Make sure that all devices are disconnected from their power supplies.

▷ Mount the RevPi Con module to the right of the RevPi Connect S/SE/+ on the DIN rail.

▷ Connect the RevPi devices with the gray ConBridge plug connector^] on the top of the housing.

revpi-conbridge-assembly

Connecting the Power Supply #

Warning
Danger to life due to electrical shock

There is a risk of fatal electrical shock when working on devices in the switch cabinet with 230 V mains voltage.

▷ Operations in the switch cabinet may only be carried out by qualified electricians.

▷ Before carrying out any operations in the switch cabinet, switch off the power supply properly.

Caution
Damage to the device due to impermissible power supply

▷ Observe the maximum voltage supply of 28.8 V DC.

▷ Only use the supplied plug and a suitable power supply unit.

▷ Ensure correct polarity when connecting.

▷ Ensure a stable power supply.

Caution
Damage to the device due to installation under voltage supply

While the RevPi device is connected to a power source, no other devices may be connected or disconnected, as this may cause damage to the devices.

▷ Do not connect the power supply until all other devices are connected correctly.

▷ Switch off the power supply before disconnecting a device from the system.

Caution
Damage to the device due to different grounding

▷ Refer all connections to the same system ground.

▷ Connect external voltage inputs or outputs with different grounding externally.

Wiring via the power connector (X4) is required for the power supply.

You require:

✓ One power supply unit (see maximum power consumption in the data sheet)

✓ Cable with cross-section 0.35 … max. 2.5 mm²

✓ Stripping and crimping pliers

✓ If you use stranded wire, apply suitable wire end sleeves

✓ A small slotted screwdriver

▷ Disconnect all connected devices from their respective power supply.

▷ Connect a supply for the power supply of typ. 24 V DC (10.8 … 28.8 V DC) to the pin marked 24V.

▷ Connect the 0 V supply to the pin marked 0 V.

▷ Optional: connect the functional earth (FE) to the correspondingly marked pin:

FE
Note

Usually, the functional earth (FE) connection can remain unconnected in standard installations.
Only in environments with increased EMC requirements the functional earth can be connected to improve EMC immunity. In this case, the FE connection must be connected directly to the mounting plate using a short cable.

▷ Check all connected devices for correct polarity.

▷ Switch on the power supply unit.

❯❯ The RevPi starts the boot process.

Access to the Device #

The RevPi is accessed in two steps:

Alternatively, access without a network is possible, see Desktop Mode.

Establishing a Network Connection #

Caution
Security risk due to network connection

The device may be accessed without authorization via the Internet if a network connection is established.

▷ Secure the network connection.

▷ Change the initial device password after the first login on the device.

▷ Use a strong password.

▷ Access via the network only from known devices.

To be able to access the RevPi base module, you must connect it to a network.

▷ Connect the power supply to the RevPi base module.

▷ Connect the RevPi to a DHCP-capable router using an Ethernet cable at the RJ-45 socket.

❯❯ The network connection is established.

❯❯ If the DHCP router is connected to the Internet and no router settings prohibit a connection, the RevPi is also connected to the Internet.

❯❯ The RevPi was then automatically assigned an IP address.

To connect the RevPi to a network without DHCP, a static IP address must be configured for the device.

Login on the Device #

If the RevPi base module and your PC are in the same network, you can access the RevPi via a web browser. As of RevPi Bookworm (10/2024) you can login via Cockpit.

RevPi Bookworm or higher is installed on the RevPi.

✓ There is a network connection between the RevPi and your PC.

▷ Open a web browser.

▷ Call up Cockpit via the web browser with revpi[serial number].local
You can find the serial number on the front of the housing.
Alternatively, you can enter the IP address of the RevPi in the web browser.

❯ A security warning may appear in the browser.

▷ Accept the security exception to continue with the login.

❯ The login screen for Cockpit appears.

▷ Log in with user name pi and the device password.
You can find the device password on the sticker on the side of the RevPi housing.

Note

From the RevPi Bookworm Image (08/2025), after 3 failed login attempts, access is locked for 10 minutes.

❯ When you log in for the first time, Cockpit asks you to assign a new password.

▷ Enter the new password twice and confirm with Set password.

❯ Cockpit opens in limited access mode.

▷ Select Limited access in the top main navigation bar to switch to the administrative access mode.

▷ Authenticate yourself with the new password.

❯❯ With this administrative access, you now have superuser rights and can configure the RevPi.

Caution

▷ Change the initial device password after the first login to prevent unauthorized access.

▷ Use a strong password.

There are alternative login methods:

See also:

Installing Updates #

Caution

▷ Check at regular intervals whether updates are available.

▷ Install updates promptly to close security gaps.

Updates can be installed directly via the Cockpit menu Software updates.

The RevPi Update Tracker provides up-to-date information on security patches and updates.

Configuration #

The RevPi is configured in two steps:

  1. As of RevPi Bookworm (10/2024) you configure the RevPi base module via the application Cockpit.

  2. You configure the Revolution Pi system, i.e. a RevPi base module with expansion modules, using the application PiCtory or, if applicable, directly in your development environment, e.g. via CODESYS.

Note

CODESYS and PiCtory cannot be used in parallel for configuration. An existing configuration via PiCtory will be overwritten by a configuration via CODESYS.

The virtual devices OPC UA Server and MQTT Client can only be used via PiCtory.

Note

Until RevPi Bullseye (04/2024), the RevPi base module is configured via the RevPi Status application.

Cockpit
PiCtory
Node-RED
CODESYS